Precast girders

Pre-stressed girders are an interesting alternative for creating slab constructions, they are easy to use and do not require complicated site logistics.

The advantages are as follows:

  • Large spans without temporary support
  • Easy construction (no crane needed)
  • Delivery from stock
  • Dimensions according to structural details.


WECKENMANN supplies complete manufacturing plants, either temporary production lines, or pallet circulation systems.

The most important system components for temporary production lines are:-

  • Pre-stressed elements with formwork and heating systems
  • Pre-stressing technology (tension yokes, hydraulics, tension press) 
  • Tension wire preparation (reel, cross-cut)
  • Wire drum for the rapid production of up to 90 tensioning wires (any length)
  • Concrete distributor with leveller and compacting elements
  • The production winder allows for complete concreting operations along the line.
  • Combo-machine that fulfils the following tasks
    - Decomissioning of the finished beam
    - Separation of the tension cables
    - The cleaning and oiling of the track
  • The beam usage machine admits a row of carriers, rotates it 180° in the usage position, transports it to the storage location and stacks it on transport packs
  • Transport vehicle, for the transfer of the transfer of the transport packs and the machines


The finishing of the carriers in a circulation system varies in individual inhouse manufacturing stations.

  • The tension cables are pre-manufactured on a length / situation test table, before being directly inserted into the palette with a cable insertion crane.
  • The palette is tension-stiff i.e. it recognises complete pre-tension fare.
  • A cable cutting machine separates the tension cords and marks the carriers: either directly, using an ink jet; or using printed labels.

On-site photographs

Production line for girders
Tension wire reel carrier.
Hydraulic tension unit for precast girders on a production line.
Tension wire drum.
Concrete distributor.
Girder rotator.
Combination machine for precast concrete girders.
Wire cutting machine.
Girder marking using injection technology.

Technical details

  • Length: 12 m
  • Width: 3 m
  • Walls thickness: 180 – 400 mm

You can manufacture these finished concrete elements using our precast slab girders.